Child Resistant Full Cardboard CBD & THC Device Packaging

As the CBD market continues to diversify, brands are no longer offering only standard 0.5ml or 1ml cartridges. Many now carry disposable vape devices, pod systems, all-in-one pens, and other CBD hardware formats. This packaging was developed to support that reality.

The internal cardboard insert is fully customizable, allowing the packaging to securely hold different shapes, sizes, and device types. Combined with a rigid outer box and a rear silicone push button, this solution offers child resistant functionality, sustainability, and flexibility in one unified design.

Fully Customizable Cardboard Insert

Designed to fit all types of CBD devices, not limited to cartridges

Insert structure adjusted based on device shape and weight

Supports cartridges, disposables, vape pens, pod systems, and all-in-one devices

Child Resistant Push Button Mechanism

Silicone button integrated into the back panel

Press-and-open function designed for adult use

Helps reduce the risk of unintended child access

Mostly Cardboard, Plastic-Reduced Structure

Rigid paperboard box with cardboard insert

Avoids plastic trays and foam inserts

Aligns with sustainability-focused brand positioning

Retail-Ready Presentation

Secure device positioning during transport

Clean internal layout for premium unboxing
Flat exterior surfaces ideal for branding

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Product Description

Why Cardboard Insert Vape Packaging Is Growing in Demand

More CBD and cannabis brands are choosing cardboard insert vape packaging due to increasing pressure from consumers and retailers to reduce plastic usage. Compared to plastic trays, cardboard inserts provide a more consistent material profile, easier recycling, and a more natural unboxing experience.

This packaging style is especially popular among brands positioning themselves as eco-conscious, minimalist, or premium in competitive vape markets.

Applications

Vape cartridge packaging
CBD vape cartridge retail boxes
THC vape cartridge packaging
Cannabis-compliant retail packaging

Customization Options

Box size tailored to cartridge length and diameter
Insert cutout adjusted for different cartridge types
Silicone button color matching available
Branding layout support provided by our packaging team

Is this packaging completely plastic-free?
The main box and insert are made from cardboard. A silicone button is used to ensure reliable child resistance and durability.

Does this packaging meet child resistant requirements?
The structure is designed to support child resistant functionality. Final compliance testing and certification depend on regional regulations and client requirements.

Can this packaging fit different vape cartridge sizes?
Yes. The cardboard insert can be customized to fit various cartridge dimensions, including standard 0.5ml and 1ml cartridges.

Why choose a cardboard insert instead of a plastic tray?
Cardboard inserts align better with sustainability goals, reduce mixed materials, and offer improved branding consistency compared to plastic trays.

Is this packaging suitable for both CBD and THC products?
Yes. It is commonly used for both CBD and THC vape cartridge applications, subject to local regulatory requirements.