Custom Pre-Roll Clamshell Packaging with PVC Tray Divider

This pre roll packaging combines a printed paperboard outer shell with a molded PVC tray divider inside. Each joint sits in its own slot, keeping the pre rolls organized, protected, and ready for retail display.

The structure is lightweight, cost-efficient, and highly customizable, making it a practical packaging choice for cannabis brands producing multipack joints from mini dogwalker sizes to king size formats.
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Product Description

Custom Pre Roll Clamshell Packaging with PVC Tray

This pre roll packaging uses a simple but effective structure — a printed paperboard outer shell combined with a clear PVC tray inside. The tray holds each joint in its own position using built-in dividers, helping keep pre rolls neatly separated and protected during storage and transport.

Because the tray and outer shell work together, the package keeps joints tightly arranged while still maintaining good visibility and presentation. The structure looks somewhat similar to clamshell packaging, but with a much cleaner and more brandable exterior.

Why this design works

For many cannabis brands, packaging decisions are always a balance between presentation, protection, and cost. This design hits a very practical sweet spot.

The outer paperboard structure keeps the package lightweight and affordable, while the PVC tray provides the internal structure needed to keep pre rolls secure. Each joint sits in its own slot, preventing movement or damage during transportation.

For brands that need reliable multipack packaging without pushing packaging costs too high, this is often a very sensible choice.

How the structure works

The outer shell is made from sturdy paperboard and is typically sealed using strong 3M adhesive tape. Inside the box sits a clear PVC tray designed specifically to hold pre roll joints.

The tray includes molded dividers that separate each joint, keeping them aligned and preventing them from touching each other. This helps maintain the shape of the joints and keeps the presentation clean when the package is opened.

It is important to note that this structure does not include a child resistant mechanism. If your brand requires compliant packaging, you may want to explore our child resistant packaging solutions.

Design highlights

  • Clear PVC tray keeps pre rolls separated and protected

  • Paperboard outer shell provides full branding surface

  • Multipack layout for efficient retail display

  • Very cost-efficient structure compared with rigid boxes

  • Lightweight packaging helps reduce shipping costs

Product Specifications

Material400gsm paperboard + PVC tray
StructurePaperboard outer shell with internal molded tray divider
CapacityCustom multipack layout for mini dogwalker to king size joints
MOQ2000 pcs
CustomizationFully customizable printing, size and tray layout

Explore more pre roll packaging

If you're exploring packaging options for cannabis joints, you can browse our full collection of pre roll solutions.

Explore Pre Roll Packaging Solutions

Read the Pre Roll Packaging Cost Guide

Need a custom pre roll packaging solution?

Tell us the size of your joints and the number of packs you want to create. Our team can help design the tray layout and packaging structure that fits your product perfectly.

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FAQs

Can the tray layout be customized?

Yes. The PVC tray can be designed with different divider layouts depending on the number and size of pre rolls.

Is this packaging child resistant?

No, this design does not include a child resistant mechanism. Brands requiring compliant packaging should consider certified CR packaging solutions.

What types of joints can this packaging hold?

The tray can be customized for a wide range of sizes, from small dogwalker pre rolls to king size multipack joints.